In this article, we will explore the plastic hangers manufacturing process. Plastic hangers are essential items in our daily lives, used for organizing and displaying clothes. Understanding how they are produced can help distributors better understand their quality and design, allowing them to choose the best manufacturing partners for their business.
1. The Global Landscape of Plastic Hanger Manufacturing
According to Market Research, the global hanger market was valued at USD 1.9 Bn in 2023 and it is expected to reach USD 2.9 Bn by 2033, with a CAGR of 4.6% during the forecast period from 2024 to 2033. Among them, plastic hangers dominate, accounting for 40% of the market, favored for their durability and cost-effectiveness.
The key players in the global plastic hanger market include Inochi Global, Terpac, GOH International Ltd., EISHO, Yikai, Tam hangers, NAHANCO, Ser-viz, Top CO.,LTD, Visconti, Uniplast Industries, Guilin Harvest Co., Ltd, Pact Group, MAWA, ERA Hanger, and Mainetti. These manufacturers are continuously innovating and expanding their product portfolios to cater to the evolving consumer preferences and market demands.
In terms of product types, the plastic hanger market is segmented into smooth design, notched design, and others. The smooth design hangers are the most popular, as they offer a clean and minimalist aesthetic, while the notched design hangers provide added functionality for garment organization.
Geographically, the plastic hanger market is dominated by North America, which accounts for the largest share due to the presence of major manufacturing hubs and the growing demand from the retail and e-commerce sectors. However, other regions, such as Europe and Asia-Pacific, are also witnessing steady growth in the plastic hanger market, driven by the increasing adoption of sustainable and eco-friendly packaging solutions.
The growth of the plastic hanger market is primarily driven by the rising demand from the household and commercial sectors, as well as the increasing focus on cost-effective and durable storage solutions. Additionally, the growing e-commerce industry and the need for efficient logistics and packaging solutions are further fueling the demand for plastic hangers.
With such rapid growth, there is always room for new distributors and retailers to enter this lucrative market. Smart individuals will seek to understand the production process to identify which factories are performing well and which are not, allowing them to make informed decisions about their partnerships.
2. Plastic Hanger Manufacturing Process
This process is quite similar to how plastic stools are made, so to be concise, Inochi Global will tell you generally about the plastic hanger manufacturing process.
Or you can take a look at the plastic hanger manufacturing process here:
2.1. Step 1: Material Selection
Similar to chair backs, PP is the most widely used material in hanger production because it is inexpensive, non-toxic, has a low density, and offers good thermal insulation.
PP is particularly popular in Asia, including countries like China, Vietnam, India, and Japan, as well as in Brazil, among others. ABS is preferred in some markets, such as the United States and Germany, due to its higher aesthetic appeal.
2.2. Step 2: Injection Molding
This is the most vital part in the plastic hangers manufacturing process. The molding process for producing plastic hangers primarily utilizes injection molding machines. These machines are specifically designed to heat and melt plastic pellets, then inject the molten plastic into molds. For this purpose, several models are highly recommended.
The Husky Hylectric Series is recommended, known for its energy efficiency and precision, making it a popular choice. The Engel e-mac Series offers high-speed performance and flexibility for various applications, while the Arburg Allrounder Series is renowned for its versatility and reliability in producing complex shapes.
During the injection molding process, plastic pellets are fed from the hopper into a heated chamber, where they melt at temperatures between 300-325 degrees Celsius. It is crucial to ensure consistent temperature control throughout this stage to achieve uniform melting.
Once the material is softened, it is pushed forward under pressure from a screw or piston and injected into a closed mold cavity through a nozzle at high speed. Factories often use multi-cavity molds to produce several hangers simultaneously, maximizing efficiency.
2.3. Step 3: Cooling and Ejection
After the injection, the molded hangers undergo a cooling process to solidify. Efficient cooling systems are vital for quick cycle times, and products like Moldmasters Hot Runners are known for improving cooling efficiency and reducing these cycle times.
Once the hangers have cooled, the mold is opened to eject the finished products. Ensuring that molds are well-maintained is essential for minimizing defects and maintaining quality.
The characteristics of this manufacturing process include the ability to produce complex shapes with precise dimensions. The same mold can create identical hangers in batches, enhancing consistency and reducing variability. Additionally, the products typically do not require further modifications or processing.
Overall, the injection molding process offers excellent production performance, short molding cycles, and supports automated or semi-automated production, leading to high efficiency.
2.4. Step 4: Finishing Touches
In this step, the plastic hangers are finished to make them ready for use. First, any rough edges are trimmed and smoothed out so that the hangers are safe and comfortable to handle.
Next, additional features can be added. For example, some hangers might have logos printed on them for branding, or they could have special non-slip materials added to help keep clothes from slipping off. These finishing touches ensure that the hangers look good and work well for their purpose.
2.5. Step 5: QC and Shipping
At this stage, the factory usually has a team to inspect the quality of the products and the packaging.
Naturally, no factory can check 100% of the produced items due to the large quantity. For example, if your production capacity is 100,000 – 200,000 pieces in one month, how many workers would you need to inspect all that? It’s nearly impossible, right? Therefore, distributors often agree on an acceptable defect rate when working with factories, which may be around 1-3% of the total quantity, depending on the agreement between both parties.
After the quality inspection, the factory will pack the goods, but they won’t ship them immediately. They need to transport them to a central warehouse, where the order is filtered one more time before being sent to customers.
And that’s it, the plastic hangers manufacturing process is complete.
3. FAQs
What is the raw material of plastic hangers?
The main raw materials used to make plastic hangers are polystyrene, polypropylene, and ABS. Plastic hangers are a common type of clothing accessory used to store and hang clothes. They are made from recyclable polyvinyl chloride (PVC) plastic.
Who is the largest manufacturer of plastic hangers in Vietnam?
The largest manufacturer of plastic hangers in Vietnam is definitely a company called Inochi Global. We are known for producing a wide range of high-quality plastic hangers for both local and international markets. Inochi Global focuses on innovation and sustainability in our manufacturing processes, making us a leading player in the industry.
We guarantee the use of the most advanced technology to produce the highest quality hanging products, and above all, the safety of our workers. And if you would like to know more about our products, please contact us on WhatsApp: +84 83 214 8855.
How many hangers are produced each year?
It’s estimated that around 8-10 billion plastic and wire hangers are produced and sold every year globally. However, many of these end up being thrown away and ending up in landfills, which is causing an environmental crisis.
In summary, the plastic hanger manufacturing process consists of several key steps, from selecting materials like polypropylene or ABS to injection molding and finishing. As demand continues to rise, new distributors emerge to meet this need. Therefore, understanding the manufacturing process not only helps them grasp the steps involved but also enables them to identify which factories can best fulfill or optimize these processes.
